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Engineering · Hauppauge, NY · On-site

Machining & Manufacturing Engineer

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iRocket is pioneering fully autonomous, fully reusable small launch vehicles for responsive access to space. We leverage cutting-edge propulsion, reuse, and sustainable propellant technologies to make launch more frequent, lower cost, and eco-friendly.

The role

As a Machining & Manufacturing Engineer at iRocket, you will own the development, optimization, and scaling of high-precision manufacturing processes for rocket hardware. You will work cross-functionally with design, test, supply chain, and quality teams to mature processes from prototype through production. You will report to the Senior Manager of Manufacturing Engineering.

  • Develop, validate, and refine machining processes (CNC turning, milling, EDM, grinding, etc.) for rocket components
  • Collaborate with design engineers to ensure manufacturability, offer design for manufacturing (DFM) feedback, and propose design changes where beneficial
  • Create and maintain manufacturing BOMs, process flows, work instructions, and SOPs
  • Support installation, calibration, qualification, and commissioning of new machines and tooling
  • Lead root cause analysis (RCA) for production issues and drive corrective and preventive actions
  • Implement process controls, error-proofing, statistical monitoring, and quality gates
  • Participate in manufacturability reviews and design reviews to provide input from a manufacturing perspective
  • Document and drive continuous improvement in process maturity, standardization, and scaling
  • Support aerospace / defense compliance efforts (e.g. AS9100, aerospace quality standards)
  • Occasionally support mission-critical deadlines which may require non-standard hours

Requirements

  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related discipline
  • 3+ years of experience in machining / manufacturing engineering in aerospace, defense, or precision industries
  • Strong knowledge of GD&T, tolerancing, fixtures, tooling, materials, machining best practices
  • Hands-on experience developing machining processes, tooling, fixturing
  • Proficiency in reading engineering drawings, specifications, and technical documentation
  • Ability to work cross-functionally, strong problem solving, and data analysis skills
  • Excellent communication skills (verbal and written)

Preferred

  • Master's degree in Mechanical or Manufacturing Engineering
  • Experience with aerospace quality systems (AS9100, NADCAP, etc.)
  • Familiarity with additive manufacturing, welding, exotic materials, or hybrid manufacturing methods
  • Experience with lean manufacturing, continuous improvement methodologies (Six Sigma, Kaizen)
  • Proficiency in CAD/CAM or manufacturing software (e.g. NX, SolidWorks, Mastercam, etc.)
  • Experience in propulsion, space, or high-reliability systems
ApplyApplications are received through LinkedIn. Many roles involve export-controlled technical data and require U.S. person status. iRocket is an equal opportunity employer.
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